Double power in one unit - save space, increase profits
Increase Profits Need to increase non-ferrous metal recovery but lack space for additional equipment? Is every square meter of your hall worth its weight in gold?
It's precisely for such challenges that we created DPECS - Dual-pass Eddy Current Separator - an innovative solution that combines the power of two separators in the space of one.
"We installed DPECS where two separators would normally not fit. We saved not only on space but also on the cost of purchasing a second device" - this is what our clients say. You need just 6-7m² to enjoy the efficiency of two separators!
With a magnetic field intensity exceeding 4300 Gs and a magnetic roller rotation speed up to 4000 rpm, DPECS sets new industry standards. Thanks to its unique design, the device captures even the smallest particles that other separators would miss.
Specifically for plants processing bottom ash from incinerators in a wet process, we equipped DPECS with nylon brush rollers. These acid and alkali-resistant elements effectively remove moisture-adhering materials from the belt, ensuring smooth operation without downtime.
Thanks to the automatic oil injection technology, bearings remain perfectly lubricated without operator intervention, significantly extending the device's lifespan and reducing operating costs.
Elegant inspection windows on both sides of the device allow ongoing observation of the separation process. Bidirectional lifting handles facilitate installation and potential disassembly - we designed every DPECS element with user convenience in mind.
This device is a true metal recovery master, utilizing a dual magnetic rotor system in one compact construction. The material passes through two separation stages in one cycle, allowing capture of even the smallest non-ferrous metal particles - as small as 1-2 mm in diameter!
The first rotor handles larger elements, while the second - positioned directly beneath it - catches those finer particles that would normally pass through the system unnoticed. The result? An unprecedented level of recovery and output material purity.
Model | Rotor speed r/min | Effective tape width mm | Belt speed m/s | Drive power kw | Specification A(mm) | Specification B(mm) | Specification C(mm) |
---|---|---|---|---|---|---|---|
DP-120P | 0-4000 | 1200 | 0-2 | (5.5+2.2+0.75)*2 | 2330 | 2360 | 3300 |
DP-180P | 0-3600 | 1500 | 0-2 | (5.5+2.2+1.1)*2 | 2330 | 3677 | 3300 |
One of our e-waste recycling clients faced the challenge of increasing aluminum recovery from shredded components. Traditional separators did not yield satisfactory results with fine fractions.
After installing DPECS, aluminum recovery increased by 37%, and output material purity reached 98%. Moreover, the entire operation now takes up half the space originally planned, with operating costs lower than using two standard separators.